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Inkjet technology projected to reduce solar cell manufacturing costs and increase efficiency
February 23, 2009
By: DAVID SAVASTANO
Addressing the global need for efficient, economic renewable energy, imaging Technology international (iTi) Corporation today announced iTi Solar, an equipment manufacturing division established to advance the development of precision industrial inkjet systems that enable solar cell producers to improve production efficiency and reduce manufacturing costs.  Environmental and global warming concerns along with issues of national security and energy independence are driving increased interest and investment in solar and other sources of natural, renewable energy. High materials and manufacturing costs are a key barrier to the broad adoption of solar energy, making it more expensive than traditional energy sources. Inkjet is emerging as a key enabling application printing technology that advances manufacturing processes and the production of highly efficient, low cost solar cells for both silicon-based and next generation thin-film photovoltaic cells.    Inkjet printing of flexible and rigid thin-film photovoltaic solar cells offers a way to manufacture solar cells at a fraction of the cost of present day technologies. Glass, ceramic, printed circuit boards, and thicker plastics are examples of rigid substrates that can support thin-film technology and are less expensive than silicon, although flexible substrates offer the biggest cost improvement opportunities. Inkjet fabrication techniques, combined with thin-film photovoltaics, provide significant advantages compared with leading silicon alternatives. Inkjet systems minimize materials usage and waste through the use of non-contact, digitally-controlled and additive applications, increasing manufacturing efficiencies and reducing costs. In addition, the non-contact nature of inkjet deposition results in less damage to materials, minimizing waste while offering compatibility with a wide array of higher-efficiency substrate materials.   “iTi Corporation is leveraging our extensive inkjet experience and patented technologies with the formation of iTi Solar to become an integral part of the new energy economy in Colorado,” said Bruce Morgan, chief executive officer, iTi Corporation. “Previously, solar cell manufacturers have shown interest in adding inkjet technologies to their processes, but the intricacies of inkjet have made it difficult to implement successfully. With our proven track record and knowledge of how to make inkjet processes effective and economical, our solar division will enable solar cell producers to advance their manufacturing technologies and make their products more affordable.” Lower cost, flexible thin-film photovoltaic cells are suitable for applying solar panels to many surfaces including roof shingles, siding, tinted windows, cell phones, notebook computers and cars. Thin-film solar panels, using inkjet technologies, can be “printed” onto rolled backing, eliminating many of the highly energy- and chemical-intensive processes that are typical in conventional solar cell manufacturing.  “iTi has a long history of partnering with best-in-class providers to deliver turnkey solutions to industrial markets, and iTi Solar will continue that practice,” said Dr. Ross Mills, chief technology officer, iTi Corporation. “We’re pleased that iTi Solar will be announcing a number of key partnerships with suppliers, researchers and solar cell manufacturers this coming year.”  iTi Solar’s Inkjet Materials Deposition Systems are currently being used for solar research by a number of labs throughout the world, including the University of New South Wales in Australia and Printed Electronics, Ltd in Cambridge, England.
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